A premium OEM engaged us to design the entire interiors supporting their facelift program of one of their premium model of automobile.
Business Requirement / Challenges
Release of Final 3D/2D data for tooling of both sunroof & non-sunroof versions with different variants based on geographical requirements (NA + EU). Designing headliners, sunroof, moonroof, and convertible roof , A-Pillar, B-pillar, C-pillar , pillar trims, Door assembly, Door panels, Instrumentation panels, floor console, Sunblind boot system, plastic parts, leather, boot system, front and rear seats.
Our Solution / Services
Input
"A" surface & all relevant Packaging Data
Output
Packaging and Feasibility study of Styling data
Defining Master Sections
Defining the Mounting & Locating Schemes based on Customer Inputs
Show MoreDefining the Part to Part interface conditions
Tooling Concept and Part Manufacturing & Assembly Process (DFM & DFA)
Final 3D data and 2D drawing (including variants) – using Catia V5
Creation of Bill Of Material (BOM)
Customer Benefits / Deliverables
Successful Release of data for tool Kick off with 95% Accuracy
First time right, leading to no cost on ECNs
Significant Cost and time savings delivered
Superior final product quality exceeding customer expectation
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