A premium OEM engaged us to design the entire interiors supporting their facelift program of one of their premium model of automobile.
Release of Final 3D/2D data for tooling of both sunroof & non-sunroof versions with different variants based on geographical requirements (NA + EU). Designing headliners, sunroof, moonroof, and convertible roof , A-Pillar, B-pillar, C-pillar , pillar trims, Door assembly, Door panels, Instrumentation panels, floor console, Sunblind boot system, plastic parts, leather, boot system, front and rear seats.
"A" surface & all relevant Packaging Data
Packaging and Feasibility study of Styling data
Defining Master Sections
Defining the Mounting & Locating Schemes based on Customer InputsShow More
Defining the Part to Part interface conditions
Tooling Concept and Part Manufacturing & Assembly Process (DFM & DFA)
Final 3D data and 2D drawing (including variants) – using Catia V5
Creation of Bill Of Material (BOM)
Successful Release of data for tool Kick off with 95% Accuracy
First time right, leading to no cost on ECNs
Significant Cost and time savings delivered
Superior final product quality exceeding customer expectation